All calculations are shown as an example. Data are relevant to the January 1, 2016 for the Republic of Udmurtia. All prices are without VAT. For calculation the simplified system of taxation is taken.
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Line for production of polymer-sand plates consists of:
Work is carried out in two shifts of 12 hours shift. Productivity of one press mold is of 11.5 m2 per hour. Thus, per day the line produces 276 m2 of finished products.
The complete costs of the equipment set, including the cost of commissioning "turnkey" is: 2 552 280.00 rubles excluding VAT.
|Commissioning works||50 000,00|
|PCC 2-places mold||370 000,00|
|Crusher for raw materials - waste*||385 000,00|
|Mixer of 0,5 m3*||213 500,00|
|TOTAL||2 532 780,00|
- Crusher for plastic may not be necessary when you use ready-made primary or secondary polymers, but it will lead to higher prices for the product cost;
- Mixer can be replaced with cement-mixer, but with the loss of productivity.
To use the site only three people are enough - manager (25 000 rubles), HMU operator (20 000 rubles), laborer (20 000 rubles). Wages fund is of 65,000 rubles per month for a single shift and 130 000 rubles. at the rate of 2 shifts.
The volume of finished products per month 276 sq.m х 30 days = 8 280 sq.m.
Wages fund per month is 130 000 rub. : 8 280 sq.m. = cost of wages per 1m2 is of 15.7 rubles.
UST - 30%, giving 4.71 rubles per 1 m2 in the price of finished products.
To accommodate the equipment and raw materials storage areas and products you need to provide about 100 m2 of production space and 100 m2 for warehouse (it may be outdoors). Industrial premises need not be heated, heating occurs due to heat generation by the equipment. Finished products are stored in the shop, and then moved to the warehouse.
When the rental rate is of 100 rubles per sq.m. then rental cost of production areas will not exceed 10 000 rubles. Thus the rental cost per 1m2 of items is of 1.21 rubles.
Raw materials for production of tiles:
Composition of the polymer-sand mixture:
The average price for Russia:
Total cost of raw material (polymer+ sand + pigment) per ton is 5000 rubles. Thus the raw material cost per 1m2 of plates is of 54.5 rubles. 6.3 rub. per one plate.
Total energy consumption per day is of 269.05 kW/day, shift of 12 hours takes 134.53 kW.
Cost of electricity for 1 kW/h - 4.03 rubles. Thus, the cost of electricity is 542.16 rub. for 12 hours when producing 1000 pieces of plates. Cost per 1 plate will be 54 kopecks.
Depreciation of equipment is set on their own.
Prime cost of 1 m2 of PCC.
|Type of costs||per 1 m2|
|Rent of premises||1,21|
|Depreciation of equipment||2,33|
|Cost of 1 sq.m., rub.||79|
|Overhead costs, rub. (1%)||0,79|
|Market price of 1 sq.m., rub.||366|
|Profit before tax for 1 sq.m., rub.||286,21|
|Income tax (6%), rub.||21.96|
|Profit of 1 sq.m., rub||264.25|
|Profit per day totally, rub.||72 933|
|Payback time, days at 100% of sales||35|
Net profit for the day 72,933 rubles. Gross revenue per day 366 rub.х 276 sq.m.= = 101 016 rub. Net income / Gross Revenue x 100 Return is 73.5 %
One km of the route requires 8333 pieces of bricks with total weight of 31 tons, or 2083 pieces plate for closing cable 24 * 48 weighing 3 tons.
1 semi-truck of PCC replaces 10 semi-trucks of bricks !!!
24 сm х 48 сm
(plate CC in size replaces 4 bricks)
|24 сm х 12 сm|
|2||Packaging on 1 pallet||664 ea/ 10 pieces in a bundle||300 ea|
|3||Weight of 1 pallet||830 kg (1 – 1.25 kg)||1110 kg(1 ea – 3.7 kg)|
|4||When scrap free falls from a height of 1.5 m. The pointed part creates||dent||Pricked into many pieces|
|5||Aggressive environmental impact||Not subjected||Gradual destruction|
|6||Destruction under impact of soil and moisture||50 years||2 years|
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To get an explanation to the business plan for the production of plates closing cables, please call: 8(800)700-01-04.
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