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Business plan for the production of polymer sandblast shingles


Let's consider an example of calculation of the prime cost of manufacturing of polymer sand shingles, which can be taken as a basis for drawing up a business plan and feasibility study of production.

The data are relevant for January 1, 2011 for the Udmurt Republic. All prices are without VAT. For the calculation, a simplified system of taxation is taken.

You can also order Business plan in Excel format and substitute your data.


In general, the following technology is recommended

  The

Produced building material: Roof tiles.

Material specifications:

  • size 390 * 310 * 12 mm
  • The weight of the tile is 1.8 kg.
  • number of pieces in one m2 - 9 tiles
  • weight 1m 2 - 16.2 kg

Composition of the polymer sandblast production line:

Basic settings.

The work is done in two shifts, lasting for 12 hours. The productivity of one mold is 6.66 m 2 per hour. Thus, per day the line gives 160 m 2 finished products (tiles). For the month of 160 x 30 days = 4 & nbsp; 800 sq. M



INITIAL & nbsp; INVESTMENTS

The

The full cost of the complete set of equipment, including the cost of commissioning "turnkey" is: & nbsp; 708,780.00 & nbsp; & nbsp; rubles excluding VAT.

Name price, rub.
Commissioning works 50 000.00
ALP 567 000.00
Hydraulic press 947 280.00
Press-form of PP "Tile" Romance "Private"
Press-form PP "Element skating (the initial /through passage /the final for the tile" Romanska "(single mold)
273,000.00
273 000.00
Crusher of raw materials - waste * 385 000.00
Mixer 1 cubic meter. 213 500.00
TOTAL 2708780.00

 

FUND & nbsp; PAYMENT & nbsp; LABOR


The work of the site is sufficient for three people - a manager (25,000 rubles), an operator of the APN (20,000 rubles), an auxiliary worker (20,000 rubles). The compensation fund is 65 0 000 rubles per month for one shift and 130 000 rubles. from the calculation of 2 shifts.

Thus, the wage costs for 1m 2 is 27.08 rubles.

UST - 30%, gives 8.12 rubles. in the cost of 1m 2 finished products.

NECESSARY & nbsp; PRODUCTION & nbsp; SQUARES

To accommodate equipment and storage areas for raw materials and products, it is necessary to provide about 100 m 2 production areas and 100 m 2 warehouse (may be located outside the premises). The production room does not need to be heated, the heating occurs due to the heat generated by the equipment. Finished goods are stored in the shop, and then moved to the warehouse.

With a rental rate of 100 rubles per sq.m. the cost of renting production space will not exceed 10,000 rubles. Thus, the rental price for 1m 2 products is 2.08 rubles. The

The

PRICE & nbsp; POWER SUPPLY & nbsp; & Nbsp; MATERIALS


                  Raw materials for the production of tiles:             

            
                    
  • Polymer granules or flakes
  •                 
  • Sand construction
  •                 
  • Pigment dyeing
  •             

                  Composition of polymer sand mixture:             

            
                    
  • 75% - sand,
  •                 
  • 0.42% - pigments,
  •                 
  • 24, 58% polymer (in one ton 245.5 kg of polymer)
  •             

                 Average price in Russia:             

            
                    
  • sand - 0.32 rub. per kg,
  •                 
  • Pigment - 80 rubles. per kg,
  •                 
  • polymer - 18 rubles. per kg.
  •             

In total, the cost of raw materials (polymer + sand + pigment) per ton is 5,000 rubles.

Tile weight 1 sq. M & nbsp; 9 pcs. * 1.8 kg = 16.2 kg. Thus, the cost of raw materials for 1m 2 shingles is 81.00 rub. For 1 piece 9 rubles.

The

CONSUMPTION & nbsp; ELECTRICITY per shift

The
  • A crusher with a capacity of 300 kg /h consumes 22 kWh. To produce a mixture of 2,592 kg, 637 kg of polymer is needed. To make it, the crusher will work 2.1 and will consume 46.2 kW of energy
  • APN - 29 kW /h with heating, when working around the clock with a warmed-up ALP, the consumption is reduced by 4 times, ie calculation: 7.25 kW x 24 hours = 174 kW /day
  • Hydraulic Press & nbsp; - 5,5 kW /hour. When the product is formed, the program on presses is designed for the consumption of electricity. Energy in the mode of raising and lowering the upper punch, while forming the electric. Energy is not consumed. The travel time of the slider is 40 seconds. Per day & nbsp; 1440 pieces x 40 seconds. = 57,600 sec. = 960 min. = 16 hours of press work
  • Consumption per day 88 kW. & nbsp;
  • Mixer & nbsp; - 5.5 kW /hr & nbsp; 1 batch - 3 minutes. Mixes 0.5 tons per peremes. For the change of 2,592 tons of mixture for 1440 pieces of shingles & nbsp; . Per day 15.6 minutes. Power Consumption & nbsp; 1.4 kW.-
  • Lighting - 12 kW /h

Total electricity consumption per day is 321.6 kW /day, a change over 12 hours 160.8 kW.

The cost of electricity for 1 kW /h - 4.03 rubles. Thus, the cost of electricity is 648.02 rubles for 12 hours & nbsp; in the production of 720 pcs of shingles, Consumption of "1 tile & nbsp; will be 90 cents. On 1 square meter of tiles 9x0,90 rub = 8,1 rub

Depreciation of equipment is established by the enterprise independently


  Cost of 1 m 2 shingles

Cost element & nbsp; for 1 m 2
Raw materials 81
Electricity 8.1
Salary 27.08
UST, 30% 8.12
Premises for rent 2.08
Amortization of equipment 2.04
TOTAL 128,42

 
 

FINAL & nbsp; CALCULATIONS

 The
Name & nbsp; Tiles
Cost of 1 square meter, rubles. 128,42
Overhead expenses, rub. (1%) 1.28
Market price of 1 sq.m., rub. 625
Profit before taxation per 1 sq. M., Rub. 495.18
Income tax (6%), rubles. 37.5
Profit c 1 sq. M, rub 457.97
Profit per day only, rubles. at 100% realization 73 & nbsp; 275.2
Profitability,% 73.3
Payback period, days 37

 The

Net profit for the day 73 & nbsp; 275.2 rub., Gross revenue per day 625 rub.х 160 sq.m. = 100,000 rubles. & Nbsp; Net income /Gross revenue x 100 & nbsp; The profitability is 73.3%

This business is highly profitable as of 2017. The rate of return is 73.3% & nbsp;


 The

To receive explanations to the business plan for the production of polymer sandwich paving slabs, please call: 8 (800) 700-01-04 .

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