Example Business plan for the production of polymer sandblast shingles

Let's consider an example of calculation of the prime cost of manufacturing of polymer sand shingles, which can be taken as a basis for drawing up a business plan and feasibility study of production.

All calculations are shown as an example. The data are relevant for January 1, 2011 for the Udmurt Republic. All prices are without VAT. For the calculation, a simplified system of taxation is taken. 

In general, the following technology is recommended

Produced building material: Roof tiles.

Material specifications:

• size 390 * 310 * 12 mm
• The weight of the tile is 1.8 kg.
• number of pieces in one m2 - 9 tiles
• weight 1m ² - 16.2 kg

Composition of the polymer sandblast production line:

• APN - Melting and heating unit
• Hydraulic press
• Tile Press Release
• The Ridge element mold
• Mixer
• Scales
• Crusher

Basic settings.

The work is done in two shifts, lasting for 12 hours. The productivity of one mold is 6.66 m ² per hour. Thus, per day the line gives 160 m ² finished products (tiles). For the month of 160 x 30 days = 4 & nbsp; 800 sq. M

INITIAL & nbsp; INVESTMENTS

The full cost of the complete set of equipment, including the cost of commissioning "turnkey" is: & nbsp; 708,780.00 & nbsp; & nbsp; rubles excluding VAT.

FUND & nbsp; PAYMENT & nbsp; LABOR

The work of the site is sufficient for three people - a manager (25,000 rubles), an operator of the APN (20,000 rubles), an auxiliary worker (20,000 rubles). The compensation fund is 65 0 000 rubles per month for one shift and 130 000 rubles. from the calculation of 2 shifts.

Thus, the wage costs for 1m ² is 27.08 rubles.

UST - 30%, gives 8.12 rubles. in the cost of 1m ² finished products.

NECESSARY & nbsp; PRODUCTION & nbsp; SQUARES

To accommodate equipment and storage areas for raw materials and products, it is necessary to provide about 100 m ² production areas and 100 m ² warehouse (may be located outside the premises). The production room does not need to be heated, the heating occurs due to the heat generated by the equipment. Finished goods are stored in the shop, and then moved to the warehouse.

With a rental rate of 100 rubles per sq.m. the cost of renting production space will not exceed 10,000 rubles. Thus, the rental price for 1m ² products is 2.08 rubles. The

The

PRICE & nbsp; POWER SUPPLY & nbsp; & Nbsp; MATERIALS

                  Raw materials for the production of tiles:             

            

                
• Polymer granules or flakes
                
• Sand construction
                
• Pigment dyeing
            

                  Composition of polymer sand mixture:             

            

                
• 75% - sand,
                
• 0.42% - pigments,
                
• 24, 58% polymer (in one ton 245.5 kg of polymer)
            

                 Average price in Russia:             

            

                
• sand - 0.32 rub. per kg,
                
• Pigment - 80 rubles. per kg,
                
• polymer - 18 rubles. per kg.
            

In total, the cost of raw materials (polymer + sand + pigment) per ton is 5,000 rubles.

Tile weight 1 sq. M & nbsp; 9 pcs. * 1.8 kg = 16.2 kg. Thus, the cost of raw materials for 1m ² shingles is 81.00 rub. For 1 piece 9 rubles.

CONSUMPTION & nbsp; ELECTRICITY per shift

• A crusher with a capacity of 300 kg /h consumes 22 kWh. To produce a mixture of 2,592 kg, 637 kg of polymer is needed. To make it, the crusher will work 2.1 and will consume 46.2 kW of energy
• APN - 29 kW /h with heating, when working around the clock with a warmed-up ALP, the consumption is reduced by 4 times, ie calculation: 7.25 kW x 24 hours = 174 kW /day
• Hydraulic Press & nbsp; - 5,5 kW /hour. When the product is formed, the program on presses is designed for the consumption of electricity. Energy in the mode of raising and lowering the upper punch, while forming the electric. Energy is not consumed. The travel time of the slider is 40 seconds. Per day & nbsp; 1440 pieces x 40 seconds. = 57,600 sec. = 960 min. = 16 hours of press work
• Consumption per day 88 kW. & nbsp;
• Mixer & nbsp; - 5.5 kW /hr & nbsp; 1 batch - 3 minutes. Mixes 0.5 tons per peremes. For the change of 2,592 tons of mixture for 1440 pieces of shingles & nbsp; . Per day 15.6 minutes. Power Consumption & nbsp; 1.4 kW.-
• Lighting - 12 kW /h

Total electricity consumption per day is 321.6 kW /day, a change over 12 hours 160.8 kW.

The cost of electricity for 1 kW /h - 4.03 rubles. Thus, the cost of electricity is 648.02 rubles for 12 hours & nbsp; in the production of 720 pcs of shingles, Consumption of "1 tile & nbsp; will be 90 cents. On 1 square meter of tiles 9x0,90 rub = 8,1 rub

Depreciation of equipment is established by the enterprise independently

  Cost of 1 m ² shingles

FINAL & nbsp; CALCULATIONS

 The

Net profit for the day 73 & nbsp; 275.2 rub., Gross revenue per day 625 rub.х 160 sq.m. = 100,000 rubles. & Nbsp; Net income /Gross revenue x 100 & nbsp; The profitability is 73.3%

This business is highly profitable as of 2017. The rate of return is 73.3% & nbsp;

To receive explanations to the business plan for the production of polymer sandwich paving slabs, please call: 8 (800) 700-01-04 .