Let's consider an example of calculation of the prime cost of manufacturing of polymer sand shingles, which can be taken as a basis for drawing up a business plan and feasibility study of production.
The data are relevant for January 1, 2011 for the Udmurt Republic. All prices are without VAT. For the calculation, a simplified system of taxation is taken.
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Produced building material: Roof tiles.
The work is done in two shifts, lasting for 12 hours. The productivity of one mold is 6.66 m 2 per hour. Thus, per day the line gives 160 m 2 finished products (tiles). For the month of 160 x 30 days = 4 & nbsp; 800 sq. M
The full cost of the complete set of equipment, including the cost of commissioning "turnkey" is: & nbsp; 708,780.00 & nbsp; & nbsp; rubles excluding VAT.
|Commissioning works||50 000.00|
|Hydraulic press||947 280.00|
Press-form of PP "Tile" Romance "Private"
Press-form PP "Element skating (the initial /through passage /the final for the tile" Romanska "(single mold)
|Crusher of raw materials - waste *||385 000.00|
|Mixer 1 cubic meter.||213 500.00|
The work of the site is sufficient for three people - a manager (25,000 rubles), an operator of the APN (20,000 rubles), an auxiliary worker (20,000 rubles). The compensation fund is 65 0 000 rubles per month for one shift and 130 000 rubles. from the calculation of 2 shifts.
Thus, the wage costs for 1m 2 is 27.08 rubles.
UST - 30%, gives 8.12 rubles. in the cost of 1m 2 finished products.
NECESSARY & nbsp; PRODUCTION & nbsp; SQUARES
To accommodate equipment and storage areas for raw materials and products, it is necessary to provide about 100 m 2 production areas and 100 m 2 warehouse (may be located outside the premises). The production room does not need to be heated, the heating occurs due to the heat generated by the equipment. Finished goods are stored in the shop, and then moved to the warehouse.
With a rental rate of 100 rubles per sq.m. the cost of renting production space will not exceed 10,000 rubles. Thus, the rental price for 1m 2 products is 2.08 rubles. The
Raw materials for the production of tiles:
Composition of polymer sand mixture:
Average price in Russia:
In total, the cost of raw materials (polymer + sand + pigment) per ton is 5,000 rubles.
Tile weight 1 sq. M & nbsp; 9 pcs. * 1.8 kg = 16.2 kg. Thus, the cost of raw materials for 1m 2 shingles is 81.00 rub. For 1 piece 9 rubles.The
Total electricity consumption per day is 321.6 kW /day, a change over 12 hours 160.8 kW.
The cost of electricity for 1 kW /h - 4.03 rubles. Thus, the cost of electricity is 648.02 rubles for 12 hours & nbsp; in the production of 720 pcs of shingles, Consumption of "1 tile & nbsp; will be 90 cents. On 1 square meter of tiles 9x0,90 rub = 8,1 rub
Depreciation of equipment is established by the enterprise independently
Cost of 1 m 2 shingles
|Cost element||& nbsp; for 1 m 2|
|Premises for rent||2.08|
|Amortization of equipment||2.04|
|Name||& nbsp; Tiles|
|Cost of 1 square meter, rubles.||128,42|
|Overhead expenses, rub. (1%)||1.28|
|Market price of 1 sq.m., rub.||625|
|Profit before taxation per 1 sq. M., Rub.||495.18|
|Income tax (6%), rubles.||37.5|
|Profit c 1 sq. M, rub||457.97|
|Profit per day only, rubles. at 100% realization||73 & nbsp; 275.2|
|Payback period, days||37|
Net profit for the day 73 & nbsp; 275.2 rub., Gross revenue per day 625 rub.х 160 sq.m. = 100,000 rubles. & Nbsp; Net income /Gross revenue x 100 & nbsp; The profitability is 73.3%
This business is highly profitable as of 2017. The rate of return is 73.3% & nbsp;
To receive explanations to the business plan for the production of polymer sandwich paving slabs, please call: 8 (800) 700-01-04 .
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